WHAT IS AN INDUSTRIAL ROBOT?

 ROBOT

What is an industrial robot?

A robot is a reprogrammable, multifunctional manipulator designed to handle material, parts, tools or specialized devices through variable programmed motions for the performance of a variety of tasks.


Advantages of Robots

  •  Robotics and automation can, in many situation, increase

productivity, safety, efficiency, quality, and consistency of

products

  •  Robots can work in hazardous environments
  • Robots need no environmental comfort
  •  Robots work continuously without any humanity needs and

illnesses

  •  Robots have repeatable precision at all times
  •  Robots can be much more accurate than humans, they may have

mili or micro inch accuracy.

  •  Robots and their sensors can have capabilities beyond that of

humans

  • Robots can process multiple stimuli or tasks simultaneously,

humans can only one.

  • Robots replace human workers who can create economic

problems


Disadvantages of Robots

  •  Robots lack capability to respond in emergencies, this can cause:

– Inappropriate and wrong responses

– A lack of decision-making power

– A loss of power

– Damage to the robot and other devices

– Human injuries

  •  Robots may have limited capabilities in

– Degrees of Freedom

– Dexterity

– Sensors

– Vision systems

– Real-time Response

  • Robots are costly, due to

– Initial cost of equipment

– Installation Costs

– Need for peripherals

– Need for training

– Need for Programming


What Can Robots Do?


Industrial Robots                       

•Material handling

•Material transfer

•Machine loading and/or unloading

•Spot welding

•Continuous arc welding

•Spray coating

•Assembly

•Inspection

Asimov’s three laws of robotics
First law (Human safety):
  • A robot may not injure a human being, or, through inaction, allow a human being to come to harm.
Second law (Robots are slaves):
  • A robot must obey orders given it by human beings, except where such orders would conflict with the First Law.
Third law (Robot survival):
  • A robot must protect its own existence as long as such protection does not conflict with the First or Second Law.
All robots have the following basic components:

1. Manipulators: the mechanical unit, often called the “arm,” that does the actual work of the robot. It is composed of mechanical linkages and joints with actuators
to drive the mechanism directly or indirectly through gears,
chains, or ball screws.

2. Feedback devices: transducers that sense the positions of various linkages and joints and transmit this information to the controllers in either digital or analog Form.

3. End effectors: the “hand” or “gripper” portion of the robot, which attaches the end of the arm and perform the operations of the robot.

4. Controller: the brains of the system that direct the movements of the manipulator.

5. Power supply
Wrist Configurations

Wrist assembly is attached to end-of-arm
  • End effector is attached to wrist assembly
  •  Function of wrist assembly is to orient end effector
  •  Body-and-arm determines global position of end effector
Two or three degrees of freedom:
  • Roll
  • Pitch

Yaw

End Effectors       


  • The special tooling for a robot that enables it to
  • perform a specific task
  • Two types:
  • Grippers – to grasp and manipulate objects (e.g.,
  • parts) during work cycle
  • Tools – to perform a process, e.g., spot welding, spray painting
Grippers and Tools


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